TSC provides clients with professional plastic injection molding services in the field of precision plastic mold designing and manufacturing. TSC provides vertical integrational services starting with products development, mechanical discussion, mold designing and manufacturing, plastic injection molding, secondary processing to assembly. TSC has professional mold designing and developing team, technicians and advanced equipment such as plastic injection molding machine, quality inspection instruments, automatic coating line…etc. Therefore, it can provide clients with turnkey service including design, mold developing, coating, painting and assembly which can ensure complete products quality and at the same time save time and cost for clients.
Development Evaluation
In the early stage of development, we will discuss with clients about the feasibility of plastic mold development through submitting moldflow analysis and DFM (Design for Manufacture) report in order to prevent expected problems in mold opening and mold trial.
Sufficient Capacities of Machine
TSC established a plastic development department in 2009 and began to invest in the development of plastic injection molding industry; furthermore, it transformed into a plastic molding factory in 2010. The plastic molding factory is equipped with about 30 sets of Japanese FANUC all-electric injection molding machines and Taiwanese OMC plastic injection molding machines. The tonnage of the machines ranges from 50 to 350 tons and is neatly placed in the clean factory, which can meet the production and capacity demands of plastic products in different industries.
Multiple Variety of Plastic Molding Products
TSC has a variety of experience in cross-field and industrial precision plastic mold development and plastic injection molding process. The product types include optics, electronics, 4C, automobiles, bicycles, medical and other industries. And it provides services of plastic secondary processing, surface treatment, mechanical products assembly.
Cleanroom Injection Molding
TSC has built a Class 100,000 cleanroom in 2026. Through highly integrated environmental control, the dust level in the cleanroom will be reduced to a low level to meet the standards of medical consumable products.
Plastic Mold Development Flow
Design Requirement Analysis
At the first step, we will discuss with our clients to understand their requirements and demands for the product which will contains parts appearance, dimensions, material and function. At the same time, we will also analyze the product’s expecting and applied usage conditions.
Mold Design
Design the mold based on the analysis results. This step mostly finish by an experienced designer or engineer. They will design an appropriate mold construction according to the part drawing and requirement. During the designing process, the manufacturing crafts, material options and mold lifecycle should be considered.
Mold Manufacturing
After the mold design is completed, the next step is to select the manufacturing of the mold, including suitable materials, and use CNC lathes and other equipment for processing to create a mold that meets the design requirements. Strict quality control is required during the manufacturing process to ensure the accuracy and durability of the mold.
Mold Testing
When the mold manufacturing is completed, mold testing needs to be performed. This step is designed to verify the performance and stability of the mold to ensure that it can operate normally and produce plastic products that meet the requirements. During the mold trial process, mold adjustments and optimizations will be performed to ensure product quality and production efficiency.
Import Production
When the mold test passes, it can enter the production stage. This includes preparing production materials, setting up production equipment, executing production plans, etc. The production process requires continuous monitoring and optimization to ensure product quality and production efficiency.
Aftermarket Services
After mold manufacturing is finished. We also provide with aftermarket services including maintenance, repairing and parts as well as components exchanging, to ensure the mold can work continuously and its capability.
|
Brand |
Tonnage |
Quantity |
|---|---|---|
|
FANUC |
50 tons |
2 units |
|
FANUC |
100 tons |
7 units |
|
FANUC |
150 tons |
7 units |
|
FANUC |
250 tons |
1 unit |
|
FANUC |
350 tons |
5 units |
|
OMC |
50 tons |
1 unit |
|
OMC |
80 tons |
2 units |
|
OMC |
110 tons |
1 unit |
FANUC Roboshot-Linki2
TSC plastic injection molding factory has imported Fanuc’s original ROBOSHOT software, which can collect relevant plastic molding injection process operation data, monitoring the operation status of equipment in the molding workshop and the molding quality of plastic parts to make the molding department operate more efficient.
